E-Bike Doctor PRO
Knowledge base

Voltage

Possible causes

  • Low state of charge / heavy sag under load
  • Over-voltage (wrong charger, unsuitable battery)
  • Faulty voltage sensing in the controller

Safe test steps

  • Pack voltage at rest and under load vs. the controller voltage class.
  • Charger output voltage per label (S × 4.20 V Li-ion).

Workshop reference values

  • Typical controller low-voltage cutoff: approx. 3.0–3.15 V/cell (~30–31.5 V on 36 V) – controller-specific.

Repair approach

  • Charge the battery; if it still drops under load: battery diagnosis.
  • Replace a battery/charger of the wrong voltage with a matching one.

Tools needed

  • Digital multimeter (CAT III, fused inputs)
  • Fused load tester

Safety

  • Never use a battery or charger of a different voltage with the system.

Related verified fault codes

CodeMeaningComponentReliability
Bosch 610Battery voltage faultVoltage Per manufacturer documentation
Bafang 07Over-voltage protectionVoltage Per manufacturer documentation
Bafang 41Total battery voltage too highVoltage Per manufacturer documentation
Bafang 42Total battery voltage too lowVoltage Per manufacturer documentation
Xiaomi 24Supply voltage abnormalVoltage Widely published – may differ by model/firmware
Segway-Ninebot 24Supply voltage abnormalVoltage Widely published – may differ by model/firmware